Projects

Projects

Technology

Technology

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Wire straightening and cutting

The wire that we use to produce our fences is delivered from the steelworks in rolls. A wire roll is places in a special machine, called a straightener, which straightens and cuts wire to the desired size. It is a preliminary, yet very important, stage of production, as any irregularities will be reflected in the finished products.

Panel welding

After the wire is cut to an appropriate size, it is transferred to a welder where the proper production of panels takes place. Vertical and horizontal wires are set in the right configuration, which is followed by a series of spot welding actions at the wire intersections. The welded panels are further transported to a press where reinforcement beams are made, after which they are stacked on pallets, ready for further production stages. As for flat panels, they are stacked on pallets immediately after welding.
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Corrosion protection

Depending on the intended use, the panels are made of black wire (without protective coating) or a galvanised wire is used. Panels made of black wire are sent to a galvanising shop where they receive corrosion protection (zinc coat on a steel core) using the hot-dip galvanising method as per the PN-EN ISO 1461 standard. As for panels made of galvanised wire, they are placed on a modern painting line where several stages preceding the proper powder coating are performed. The panels are washed and dried, which is followed by passivation (the process of applying a nano-layer to improve paint adhesion and provide an additional corrosion protection) and drying. As part of the next stage, the panels are electrostatically coated with polyester which is next cured in high temperature, which ensures high durability and hardness of the coat.

Packing and transport

Finished panels are stacked on pallets (usually 50 panels per a pallet), fastened and secured with boards. Our company may boast one of the best panel packing technologies, thanks to which we were able to eliminate mechanical damage of wires and the coating and to provide high stacking of pallets for storage and transportation purposes.
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Brackets

BRACKETS

Fixture brackets are intended for joining panels and posts. We have two types of brackets in our portfolio
  • a) OM-1 - to join panels on the side of the posts

The standard bracket type is compatible with 60 x 40 section posts; at the special request of customers, we offer brackets for other square sections (e.g. 40×40, 80×80) or round sections (e.g. with diameters of 42 or 48 mm).

Depending on the fence line, there are three types of OM-1 brackets:

  • • intermediate - the fence line is straight
  • • corner - the fence line turns at an angle of 90º
  • • end - the fence ends.
  • b) OM-2 - to join panels in front of posts
The standard bracket type is compatible with 60 x 40 section posts; at the special request of customers, we offer brackets for other sections (e.g. 80×40, 100×40).

Fence posts

FENCE POSTS

Fence posts are a vital component of panel fencing systems. Their correct fixture contributes to the durability and aesthetics of the entire fence. The posts in the TABAL product range are made of 40×60 galvanised steel sections, painted in our state-of-the-art powder coating shop. To meet the expectations of our customers, we offer posts of various height and wall thickness parameters.

Standard colours: green RAL6005, anthracite grey RAL7016, brown RAL8017, black RAL9005.

We can also deliver bespoke posts in any colour from the RAL colour chart.
The bracket system allows the fixture of all panels in the TABAL portfolio to the posts:
  • • between posts with the use of OM-1 brackets (the axial distance between posts is 2.58 m)
  • • to the post front - OM-2 brackets (the axial distance between posts is 2.51 m)

For the OM-1 bracket, d = 2540mm, so the axial distance between standard 40 x 60 posts is 2580 mm (40 mm wall from the fence front).

For the OM-2 bracket, d = 2470 mm, so the axial distance between standard 40 x 60 posts is 2510 mm (40 mm wall from the fence front).

As for the assembly of posts made of other sections, the axial spacing = d + a.

Techfence fencing

TECHFENCE FENCING

In 2009, TABAL established a new division called TABAL TECHFENCE dealing with the production and sale of complete fencing systems. The product portfolio initially included only two types of panels: FOKUS and FOKUS ECO. Thanks to new investments and growing experience, we managed to gradually expand our products by adding FOKUS LIGHT, FOKUS ECO LIGHT and FLAT panel ranges, posts and fence accessories. The growth in production volume urged us to make a strategic decision to depart from retail sales and embark on the development of a strong and dynamic distribution network across the country. Thanks to this decision, the TABAL TECHFENCE brand is gaining visibility and esteem, and end customers find it easier to get to know our products. Since the beginning of the division’s operations, we have also been sending our products abroad. Our panels reached, among others, France, Belgium, the Netherlands, Germany, Serbia, Hungary, Slovakia, the Czech Republic, Lithuania, Latvia, and Estonia.
At our division, we rely on state-of-the-art steel processing technologies and continue to expand our machine park, which guarantees the highest quality of the products we offer. We have the most modern powder coating shop in the country, and we are the only ones in Poland to hold the QUALISTEELCOAT certification. Our long-standing experience has also helped us develop one of the best packing methods, allowing our products to reach even the most distant European markets safely.

Our products

FENCE PANELS

TABAL Sp. z o.o. offers three basic panel systems: FOKUS (3D, mesh size: 50×200), FOKUS LIGHT (3D, mesh size: 55×200), FLAT (2D, mesh size: 50×200). We also have the capability to manufacture other, non-standard panel types. Please feel invited to view our portfolio.

ACCESSORIES

TABAL Sp. z o.o. offers a diverse range of accessories necessary to mount fencing systems, both in the basic version (40×60 sections) and non-standard versions (other rectangular and round sections). Please feel invited to view our portfolio.

COMMERCIAL DEPARTMENT

COMMERCIAL DIRECTOR

SALES DEPARTMENT

PRODUCTION DEPARTMENT

PRODUCTION DIRECTOR

COATING SHOP MANAGER

LOGISTICS SPECIALIST